Quality is our prime concern. We are able to maintain high quality
standards through our committed personnel and sound infrastructure.
We ensure that finest quality material is used for our products.
For ensure the quality of each material, we are providing Materials
Test Certificate along with supply. Our team of experts maintain
a vigil on the quality of the products. Every single piece is attached
with test certificates and reports. We are continually improving
our quality to serve our clients better.
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QUALITY ASSURANCE PLAN FOR PIPES
|
| Sr. No. |
Stages Of Inspection |
Inspection By Third Party /Client's Representative |
| I. |
RAW MATERIAL IDENTIFICATION and Check testing |
Putting stamps on identified Pipes and Samples
and sending samples to Govt. approved Lab. |
| |
Dimensional & visual checking |
At random or as desired by third party Inspector
/ By client's representative & verification of Manufacturer's
test Certificate |
| |
Chemical Analysis |
Witnessing of Tests & verification of Test
Report |
| |
Physical - Tensile Test & Micro Test |
Witnessing of Tests & verification of Test
Report |
| II. |
Acceptance of Materials |
Putting final identification mark on Pipes and
issuing of Dispatch Clearance Certificate |
|
QUALITY ASSURANCE PLAN FOR WELDED PIPES
|
| Sr. No. |
Stages Of Inspection |
Inspection By Third Party /Client's Representative |
| I. |
RAW MATERIAL IDENTIFICATION and Check testing |
Putting Stamps on identified Raw materials and
samples and sending samples to Govt. approved Lab |
| |
Dimensional & Visual checking |
At random or as desired by Third Party Inspector
/ By client's representative |
| |
Chemical Analysis |
Witnessing of Tests & Verification of Test
Report |
| |
Physical - Tensile Test & Micro Test |
Witnessing of Tests & Verification of Test
Report |
| |
Stamp Transferring |
Only if test conforms to your specification |
| II. |
Submission of : WPS |
Approved by Third Party / Client. |
| |
PQR |
Witnessed by Third Party Client |
| |
WELDERS PERFORMANCE TEST |
Verification of Approved Lab Test Certificate |
| |
Filler Wire / Welding Rod |
Chemical Analysis to be carried out /M.T.C. to
be verified |
| III. |
D. P. Test (a) 100 % Root Run (b) 100 % Final
Weld |
To be witnessed by Inspector |
| |
Radiographic Examination for 10% Weld joints or
as desired by Customer / Inspector |
X- Ray Films and Test Reported to be verified |
| |
Hydro Test (On Random samples) |
Test reports to be verified |
| |
Pickling and Passivation |
Report shall be submitted to Inspector |
| IV. |
Tensile Test on the welded portion, Micro Test
on The weld effected area |
To be witnessed and Reports to be verified |
| |
Flattening Test of finished pipe |
To be witnessed and Reports to be verified |
| V. |
Final Inspection |
Dimensional check & Visual Inspection |
| VI. |
Acceptance of Materials |
Putting final acceptance mark on the materials
and etching / stenciling and issuing of / dispatch Clearance
Certificate |
|
QUALITY ASSURANCE PLANS FOR 2 HALVES
WELDED PIPE FITTINGS FOR STAINLESS STEEL, ALLOY STEEL &
CARBON STEEL
|
| Sr. No. |
Stages Of Inspection |
Inspection By Third Party /Client's Representative |
| I. |
RAW MATERIAL : Identification and Check testing |
Stamping on identified Raw Materials and samples
andsending samples to Govt. approved lab |
| II. |
DIMENSIONAL & VISUAL CHECKING |
At random or as desired by Third party inspector
/ by client's Representative |
| III. |
CHEMICAL ANALYSIS |
Witnessing of Tests & Verification of Test
Report |
| IV. |
PHYSICAL : Tensile Test Micro Test |
Witnessing of Tests & Verification of Test
Report |
| V. |
STAMP TRANSFERRING TO TEMPLATES |
Only if the Tests confirms to order specifications |
| VI. |
SUBMISSION OF : WPS
PQR |
Approved by Third Party / Client Witness by Third
party client |
| VII. |
WELDERS PERFORMANCE TEST |
Verification of Approved Lab Test Certificates |
| VIII. |
FILLER WIRE / WELDING ROD |
Chemical analysis to be carried out / M.T.C. to
be verified |
| IX. |
D.P.TEST (a) 100 % Root Run
(b) 100 % final weld |
To be witnessed by Inspector |
| X. |
RADIOGRAPHIC EXAMINATION FOR 10 % WELD JOINTS
OR AS DESIRED BY CUSTOMER / INSPECTOR |
X - Ray films and Test Report to be verified |
| XI. |
Tensile Test on the Welded portion Micro Test
on the weld effected area |
To be witnessed and reports to be verified |
| XII. |
HEAT TREATMENT & SOLUTION ANNEALING |
As desired by client / Third Party Inspection
Agency |
| XIII. |
PICKLING AND PASSIVATION FOR S.S. |
Report shall be submitted to Inspector |
| XIV. |
SHORT BLASTING, OILING /WARNISHING AND PAINTING
FOR A.S. & C.S. |
Visual Inspection |
| XV. |
MARKING |
Etching / Punching of size, sch, specn. &
heat No. |
| XVI. |
FINAL INSPECTION |
Dimensional check & Visual inspection |
| XVII. |
ACCEPTANCE OF MATERIALS |
Putting final Acceptance Identification
Marks and issuing of Dispatch Clearance Certificate. |
